A Success Story Insight: Cost Escalation Analysis for Rail and Tunnel Infrastructure

Accura Consulting was engaged to undertake a detailed cost escalation analysis for a major rail and tunnel project that faced significant financial pressures due to disruptions caused by the COVID-19 pandemic.

This analysis aimed to quantify the impact of rising material and labour costs, providing a robust foundation for the project’s claims and ensuring fair resolution with all stakeholders.


Approach to Cost Escalation Analysis  

The cost escalation exercise undertaken by Accura Consulting followed a structured, data-driven approach: 

Comprehensive Data Collection 

  • Data from project records, invoices, and supplier agreements was gathered and reviewed to understand historical and forecasted costs. 

  • Key cost drivers, including materials (steel, concrete), labour, and equipment, were identified as the key focus of the analysis. 

Development of Cost Models 

  • Tailored cost models were created using reliable indices and market data, including national and regional construction cost indices. 

  • International benchmarks were referenced where local data was unavailable or insufficient, ensuring comprehensive coverage of cost categories. 

Scenario Analysis 

Multiple scenarios were developed to account for varying degrees of escalation:

  • A baseline scenario reflecting standard market trends. 

  • A moderate scenario incorporating actual inflation rates observed in the construction sector. 

  • A high-impact scenario projecting further escalation based on worst-case market conditions. 

Validation of Findings

  • The cost models were cross-verified with actual data from supplier invoices and historical project expenditures to ensure accuracy. 

  • Independent reviews and expert validation provided further confidence in the findings. 


Key Components of the Analysis

Material Costs

  • Reinforcing Steel: The analysis revealed significant price increases driven by supply chain disruptions and global market volatility. The cost per tonne increased by approximately 33%, reflecting market trends validated against regional indices and supplier data. 

  • Concrete: Ready-mixed concrete costs increased by over 11% due to increased production and transportation expenses. Escalation rates were benchmarked using historical data and confirmed through supplier records. 

Labour Costs

  • Labour costs rose due to restricted workforce availability and increased demand for skilled personnel. The analysis showed an average rate increase of 10.22%, aligned with published wage indices and verified against contractor invoices. 

Forecasting Future Escalation

  • Using construction cost indices and market projections, Accura Consulting developed forecasts to estimate escalation impacts for the remaining project duration. 

  • Indices for critical cost components, such as steel, concrete, and labour, were adjusted based on real-time market trends and future inflation expectations. 


Outcomes of the Analysis

Clear Quantification of Escalation 

  • The cost escalation attributable to COVID-19 impacts was quantified, providing a transparent basis for claims. 

  • Each cost category’s contribution to overall escalation was itemized, ensuring clarity and precision in the claims raised. 

Support for Claims Resolution 

  • The findings were presented in detailed reports, offering stakeholders a robust framework to address escalation impacts fairly and efficiently. 

Informed Decision-Making 

  • The project team used the analysis to guide budget adjustments, allocate resources effectively, and develop mitigation strategies to minimize further cost increases. 


A successful outcome

Accura Consulting’s rigorous cost escalation analysis provided the project with a clear understanding of the financial impacts caused by the pandemic. Through data-driven modelling, scenario analysis, and expert validation, the exercise offered actionable insights and robust support for claims resolution, ensuring financial stability and project continuity amid challenging conditions. 

 
 

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